ssMaritime.com & ssMaritime.net

With Reuben Goossens

Maritime Historian

 

NTSB Report Discloses NCL Failures re SS Norway Boiler Maintenance

 

The report clearly describes that NCL was not efficient and in some ways were deficient in their boiler operation; including poor maintenance and inspection by Norwegian all being the probable causes of the deadly 2003 explosion on SS Norway, according to findings by the National Transportation Safety Board. Tragically the boiler explosion killed eight crewmen and seriously injured another 10 persons.

It was stated that inadequate operations over a good number of years allowed material deterioration and fatigue cracking to weaken the effected boiler, No. 23, the NTSB determined after a lengthy investigation. In addition, inadequate boiler surveys by Bureau Veritas contributed to the accident, the safety board said. According to the investigators, the greatest contributors to cracking were the thermal and pressure stress caused by firing up and shutting down the boilers too quickly which was clearly outside the guidelines, which should have been known by the chief engineers at the NCL head office. Other factors ranged from questionable weld repairs, where foreign materials were found, such as nuggets of copper, that should not have been there, and a lack of adherence to water chemistry procedures.

In a statement, NCL said it did not concur with all of the conclusions in the “voluminous” NTSB report that took four and a half years to complete. “But we are hopeful that its publication will help bring to a close this tragic event,” said Colin Veitch, president and CEO of NCL. He continued that NCL “immediately accepted responsibility for the accident and compensated all of the victims,” and that “none of the management or contractors who were involved in the operation, maintenance or inspection of the Norway’s boilers are employed by NCL.”

Bureau Veritas maintains it had applied its existing rules concerning boiler inspection and testing. “In particular, the last hydraulic test in July 2002 was conducted well above working pressure and safety valve setting,” the classification society said in a statement.

Safety board investigators said boiler No. 23, one of four, ruptured due to extensive fatigue cracking. Cracks were detected at original welds beginning in the 1970s, and additional cracks were found on later occasions. These were monitored and ground away, and then weld repairs were made to build up the material thickness. Residual stresses in the weld repairs probably accelerated the pitting and cracking, the NTSB said.

At some point, copper was inappropriately introduced, possibly to mask (to hide) the cracks during inspections, investigators theorized. A lack of adherence to water chemistry composition by both the water chemistry subcontractors and NCL likely led to pitting from oxygen corrosion, causing further weakening of the boiler.

According to the NTSB report, between the late 1990s and 2002, several engineers (including one engineer who wrote me some time back) expressed concern about the frequent (incorrect - fast) start-ups and shutdowns required by the operating schedule and the stress those caused on the boilers. On the morning of May 25, 2003, the Norway had just berthed at the Port of Miami when boiler No. 23 ruptured, sending scalding steam, smoke and debris through the engineering spaces, fatally injuring four engineering crew and four others who were in crew living spaces next to the boiler room.

After the explosion, NCL decided to have the ship towed to Bremerhaven where she was used as an accommodation ship for workers on the Pride of America that had sunk at her berth at the Lloyd Werft. She was then towed to Port Klang by Star Cruises for the purpose to be repaired and to be returned to service of some sort, but instead, breakers had already been invited to inspect her. She was sold to a Bangladeshi breaker, but she was returned to Malaysia as she was refused entry into Bangladesh as she was a toxic laded ship. Then renamed Blue Lady, she was again sold, this time to Indian breakers, but Star Cruises advised the Malaysian authorities that she was gong to Dubai for repairs, yet she was in control of the breakers crew who took her to Alang, India via the UAE, thus, Star Cruises misled the Malaysian authorities. I have a document that proves this. 1. NCL/Star announced that she was going to Malaysia to be repaired and returned to service. 2. Star Cruises announced that she was going to Dubai to be repaired with the impression that she would be used for some sort of future role in the Star fleet (see letter below), however on both occasions these were nothing short off, how do we put it, “inaccurate” might be a nice way to say it???

It is obvious that Star Cruises and NCL have a great deal to answer for. The question I would like to ask is this: Who were, and why was there a there a group of Asian engineers in the engine room during one of her cruises not long before the explosion? I received this information from one of the ships engineers who have now left the company? Does NTSB know about them and did they have anything to do with the copper being present? It is an obvious question being asked considering the report although I am only going by what I have been told.

You can read the entire NTSB (pdf) report at http://www.ntsb.gov/publictn/2007/MAB0703.pdf.

 

Use the Back button on your browser or Close the Page to return to the previous page
or go to our
INDEX

 

Who is the Author of ssMaritime?

Commenced in the passenger Shipping Industry in May 1960  

ssMaritime.com & ssMaritime.net

Where the ships of the past make history & the 1914 built MV Doulos Story

 

Also visit my …

Save The Classic Liners Campaign & Classic Ocean Voyages pages

 

Photographs on ssmaritime and associate pages are by the author or from the author’s private collection. In addition there are some images that have been provided by Shipping Companies and private photographers or collectors. Credit is given to all contributors. However, there are some photographs provided to me without details regarding the photographer/owner concerned. I hereby invite if owners of these images would be so kind to make them-selves known to me (my email address may be found on www.ssmaritime.com only), in order that due credit may be given. I know what it is like, I have seen a multitude of my own photographs on other sites, yet these individuals either refuse to provide credit or remove them when asked, knowing full well that there is no legal comeback when it comes to the net. However, let us show these charlatans up and do the right thing at all times and give credit where credit is due!

This notice covers all pages, although, and I have done my best to ensure that all photographs are duly credited and that this notice is displaced on each page, that is, when a page is updated!

 

 

 

ssMaritime is owned and © Copyright 2010/12 - by Reuben Goossens - All Rights Reserved

 

 

 

 

Free Counter
Free Counter